industry ceramic ball

Size:Φ6mm
Crush Strength:700N/pc
Operation temp.(max) (℃) :1200~1700
Bulk Density (kg/m3) :1.25-1.9
Material:ceramics
Acid resistance (%):>90%
Introduction

industry ceramic ball 6mm

industry ceramic ball advantages:

High hardness: the hardness of industry ceramic balls is much higher than that of ordinary metal materials, such as alumina ceramic balls, silicon nitride ceramic balls, etc., and its hardness can reach about Mohs hardness level 9, second only to diamond.

High strength: It has high compressive strength and bending strength, and can withstand greater pressure and load.

Low density: Compared with metal balls, the density of industry ceramic balls is low, which makes them in high-speed rotating or moving equipment, can reduce the inertia force and energy loss caused by their own weight, and improve the operating efficiency of the equipment.

Strong chemical stability: industry ceramic balls have good corrosion resistance and can resist the erosion of acid, alkali, salt and other chemical substances. In the chemical, petroleum, pharmaceutical and other industries, these corrosive media are widespread, the use of ceramic balls can avoid ball damage and equipment failure caused by corrosion, reduce maintenance costs and downtime risk.

High temperature resistance: industry ceramic balls can maintain stable performance in high temperature environments, and their high temperature resistance depends on the type and formula of ceramic materials.

Low coefficient of thermal expansion: The coefficient of thermal expansion of the ceramic ball is small, and the size change is relatively small when the temperature changes.

Good insulation performance: industry ceramic ball is an excellent insulating material with high resistivity and dielectric strength, which can play the role of insulation and isolation in electrical equipment.

Environmental protection and energy saving: industry ceramic balls have a long service life, are not easy to wear and corrosion, and reduce waste and energy consumption caused by frequent replacement parts.

Strong customization: According to different application needs, industry ceramic balls with different properties and specifications can be produced by adjusting the formula of ceramic materials, manufacturing process and processing parameters, etc., to meet the requirements of various complex working conditions.

 

industry ceramic ball

 

industry ceramic ball application field

Bearing components: Ceramic ball bearing has a long service life, high speed, good overall accuracy and stiffness, good thermal stability and non-magnetic and other excellent comprehensive performance, in mechanical engineering application prospects.

Guide rail, linear sliding accessories: ceramic ball has the characteristics of high hardness, high precision and low friction coefficient, which can be used to manufacture rolling parts in guide rail and linear sliding accessories, so that the equipment has higher accuracy, lower friction resistance and better stability during operation, suitable for automation equipment and precision machining equipment with higher precision requirements.

Seals: In some mechanical equipment with high sealing performance requirements, such as pumps, valves, compressors, etc., ceramic balls can be used as key components of seals.

Reactor liner and catalyst carrier: Ceramic ball has good high temperature resistance, corrosion resistance and mechanical strength, and can be used as the reactor lining material to protect the reactor from chemical substances. At the same time, the ceramic ball can also be used as a catalyst carrier for various chemical reactions, and its high specific surface area and good thermal stability help to improve the activity and stability of the catalyst. For example, in the petrochemical industry , fine chemical industry  reactors, ceramic balls have been widely used.

Grinding medium: The production process of chemical products often need to be grinding and mixing operation, ceramic ball as a grinding medium has high hardness and wear resistance, can effectively grind and crush various materials, improve production efficiency and product quality.

Filter material  : The high purity and corrosion resistance of ceramic balls make them suitable for filtration and purification of liquids. In chemical production, it can be used to filter various corrosive liquids, organic solvents, etc., remove impurities and particles, and ensure the purity and quality of products.

industry ceramic balls

Factors to consider when choosing industry ceramic balls

Corrosive environment: If the industry ceramic ball will be used in the environment with acid, alkali, salt and other corrosive chemicals, the ceramic ball with good corrosion resistance should be selected

Oxidizing environment: For ceramic balls used in high temperature and prone to oxidation reactions, such as in some parts of high temperature furnaces or engines, ceramic balls with strong oxidation resistance should be selected.

Hardness requirements: When it is needed for high wear application scenarios such as grinding and crushing, ceramic balls with high hardness should be selected.

Strength and bearing capacity: In applications that bear high loads, such as bearings for heavy machinery or bearings for wind turbines, ceramic balls with high compressive strength and bending strength need to be selected.

Thermal stability requirements  : If the ceramic ball will be used in a large temperature change or high temperature environment, thermal stability is key.

 


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